Advantech TV Video Accessories IPC 611 User Manual

IPC-611 Series  
4U Rackmount Industrial Chassis  
User Manual  
 
A Message to the Customer  
Advantech customer services  
Each and every Advantech product is built to the most exacting  
specifications to ensure reliable performance in the harsh and demanding  
conditions typical of industrial environments. Whether your new  
Advantech equipment is destined for the laboratory or the factory floor,  
you can be assured that your product will provide the reliability and ease  
of operation for which the name Advantech has come to be known. Your  
satisfaction is our primary concern. Here is a guide to Advantech’s  
customer services. To ensure you get the full benefit of our services,  
please follow the instructions below carefully.  
Technical support  
We want you to get the maximum performance from your products. So if  
you run into technical difficulties, we are here to help. For the most  
frequently asked questions, you can easily find answers in your product  
documentation. These answers are normally a lot more detailed than the  
ones we can give over the phone.  
So please consult this manual first. If you still cannot find the answer,  
gather all the information or questions that apply to your problem, and  
with the product close at hand, call your dealer. Our dealers are well  
trained and ready to give you the support you need to get the most from  
your Advantech products. In fact, most problems reported are minor and  
are able to be easily solved over the phone.  
In addition, free technical support is available from Advantech engineers  
every business day. We are always ready to give advice on application  
requirements or specific information on the installation and operation of  
any of our products.  
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Product warranty  
Advantech warrants to you, the original purchaser, that each of its  
products will be free from defects in materials and workmanship for two  
years from the date of purchase.  
This warranty does not apply to any products which have been repaired  
or altered by persons other than repair personnel authorized by  
Advantech, or which have been subject to misuse, abuse, accident or  
improper installation. Advantech assumes no liability under the terms of  
this warranty as a consequence of such events.  
If an Advantech product is defective, it will be repaired or replaced at no  
charge during the warranty period. For out-of-warranty repairs, you will  
be billed according to the cost of replacement materials, service time and  
freight. Please consult your dealer for more details.  
If you think you have a defective product, follow these steps:  
Step 1. Collect all the information about the problem encountered. (For  
example, type of PC, CPU speed, Advantech products used,  
other hardware and software used, etc.) Note anything abnormal  
and list any on-screen messages you get when the problem  
occurs.  
Step 2. Call your dealer and describe the problem. Please have your  
manual, product, and any helpful information readily available.  
Step 3. If your product is diagnosed as defective, obtain an RMA (return  
material authorization) number from your dealer. This allows us  
to process your return more quickly.  
Step 4. Carefully pack the defective product, a fully-completed Repair  
and Replacement Order Card and a photocopy proof of purchase  
date (such as your sales receipt) in a shippable container. A  
product returned without proof of the purchase date is not  
eligible for warranty service.  
Step 5. Write the RMA number visibly on the outside of the package  
and ship it prepaid to your dealer.  
Part No. 2006061100 1st Edition  
Printed Nov. 2005  
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IPC-611 User Manual  
 
Contents  
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IPC-611 User Manual  
 
1
General Information  
 
Chapter 1 Information  
1.1 Introduction  
IPC-611 is a 4U height 14-slot rackmount IPC chassis designed as a core building  
block for mission-critical applications. This rugged, all-steel chassis meets the  
EIA RS-310C 19” rackmount standard.  
IPC-611 comes with shockproof and front accessed driver bay, three 5.25” & one  
3.5”. This chassis supports a versatile 14-slot full-length passive backplane  
or an ATX M/B form factor, one front accessible easy maintenance cooling fan  
which provides abundant cooling. The flexible mechanical design provides PS/2  
size single or redundant power supply through a power supply bracket  
replacement.  
A wide range of standard computing peripherals can be integrated with the  
chassis to meet various application developments under mission-critical  
environment 24 hours a day, 7 days a week.  
1.2 Specifications  
Table 1.1: Specifications of IPC-611  
Front-accessible  
Internal  
3.5”  
5.25”  
Fan  
1
3
Drive Bay  
Cooling  
1(85 CFM/each) and front accessible  
Yes  
Air Filter  
Miscellaneous Front LED Indicator  
Rear panel  
LED display for power on and HDD activity  
D-SUB 9-pin and 25-pin openings  
Environment  
Operating  
Non-Operating  
Temperature  
0 ~ 40 ºC (32 ~ 104 ºF)  
-20 ~ 60 ºC (-4 ~ 140  
ºF)  
Humidity  
Vibration (5-500 Hz)  
Shock  
10 ~ 85%  
1 Grms  
10 G (With 11 msec duration,  
1/2 sine wave)  
10,000 ft  
10 ~ 95 %  
2 G  
30G  
Altitude  
40,000 ft  
Physical  
Dimensions (W x H x D) 482 x 177 x 480 mm (19” x 7” x 18.9”)  
Weight  
Safety  
14 kg (30.8 lb)  
CE compliant, UL/cUL approved  
Compliance  
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IPC-611 User Manual  
 
 
1.3 Power Supply Options  
Table 1.2: Power Supply Options  
Model Name Watt  
Input  
AC 115/230  
(Selected)  
Output  
+5V@ 27A  
+3.3V@20A  
+12V@13A  
+5Vsb@2A  
Mini-load Safety & MTBF  
+5 V @ 0.5 A UL/ CB/ TUV/  
+3.3 V @ 0.3 CCC  
PS-250ATX-Z  
(ATX, PFC)  
250W  
A
100,000 hours  
@25  
PS-300ATX-ZB 300W  
(ATX, PFC)  
AC 100 ~ 240 +5V@ 30A  
+5 V @0.1 A UL/CB/CCC/TUV  
+3.3 V @ 0.3 100,000 hours  
(Full-range)  
+3.3V@28A  
+12V@15A  
+5Vsb@2A  
A
@25℃  
RPS-300ATX-Z 300W  
AC 100 ~ 240 +5Vsb@2A  
[email protected] UL/CCC/CB/TUV  
(ATX, PFC)  
(1+1)  
(Full-range)  
+5V@ 25A  
+3.3V@18A  
+12V@16A  
+5Vsb@2A  
+5V@ 3A  
CE  
+3.3V@1A  
+12V@2A  
110,000 hours  
@25℃  
1.4 Passive Backplane Options  
Table 1.3: Passive Backplane Options  
B/P Model Name  
Slot per Segment (ISA/PCI/CPU)  
Segment  
PCA-6114-0B1  
32-bit, 14-slot: 14 ISA  
1
1
1
1
1
1
1
1
PCA-6114P4-C  
32-bit, 14-slot: 8 ISA, 4 PCI, 2 PICMG  
32-bit, 14-slot: 4 ISA, 6 PCI, 3 PICMG, 1 PCI/ISA  
32-bit, 14-slot: 2 ISA, 10 PCI, 2 PICMG  
32-bit, 14-slot: 1 ISA, 11 PCI, 1 PICMG/PCI, 1 PICMG  
64-bit, 14-slot: 1 ISA, 11 PCI, 1 PICMG/PCI, 1 PICMG  
32-bit, 13-slot: 7 ISA, 4 PCI, 2 PICMG  
64-bit, 13-slot: 4 ISA, 7 PCI, 2 PICMG  
PCA-6114P7-0D1  
PCA-6114P10-B  
PCA-6114P12-0B1  
PCA-6114P12X-A1  
PCA-6113P4R-0C1  
PCA-6113P7X  
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1.5 Dimension Diagram  
Unit : mm [ inch ]  
Figure 1.1: Dimension diagram of IPC-611  
1.6 Safety Precautions  
Warning!  
Always completely disconnect the power cord from  
your chassis whenever you work with the hardware.  
Do not make connections while the power is on.  
Sensitive electronic components can be damaged by  
sudden power surges. Only experienced electronics  
personnel should open the PC chassis.  
Caution!  
Always ground yourself to remove any static charge  
before touching the motherboard, backplane, or  
add-on cards.. Modern electronic devices are very  
sensitive to static electric charges. As a safety  
precaution, use a grounding wrist strap at all times.  
Place  
all  
electronic  
components  
on  
a
static-dissipative surface or in a static-shielded bag  
when they are not in the chassis.  
Caution!  
These servicing instructions are for use by qualified  
service personnel only. To reduce the risk of electric  
shock, do not perform any servicing other than that  
contained in the operating instructions unless you  
are qualified to do so.  
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IPC-611 User Manual  
 
 
This device complies with the requirements in part  
15 of the FCC rules: Operation is subject to the  
following two conditions:  
1.This device may not cause harmful interference,  
and:  
2.This device must accept any interference received,  
including interference that may cause undesired  
operation.  
This equipment has been tested and found to  
comply with the limits for a Class A digital device,  
pursuant to Part 15 of the FCC Rules. These limits  
are designed to provide reasonable protection  
against harmful interference when the equipment is  
operated in  
a
commercial environment. This  
equipment generates, uses, and can radiate radio  
frequency energy and, if not installed and used in  
accordance with the instruction manual, may cause  
harmful interference to radio communications.  
Operation of this device in a residential area is  
likely to cause harmful interference in which case  
the user will be required to correct the interference  
at his/her own expense. The user is advised that any  
equipment changes or modifications not expressly  
approved by the party responsible for compliance  
would void the compliance to FCC regulations and  
therefore, the user's authority to operate the  
equipment.  
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6
 
2
System Setup  
7
 
Chapter 2 System Setup  
If you want to connect any USB device or PS/2 keyboard to the system, you  
could use the front accessible USB & PS/2 connectors. The system LED  
display is on front of door cover and shows system power status, system  
voltages, and HDD activity. Power switch and system reset are behind the  
door.  
2.1 System Setup of IPC-611  
2.1.1 Attaching the handles and removing the top cover  
The handles for the front panel are in the accessory box. To install the  
handles, simply secure them to the front panel with the screws provided.  
Please remove the chassis cover by releasing two screws which are on the  
rear of chassis.  
2.1.2 Adding and removing disk drives  
Undo the four screws of cushion to release disk enclosure from chassis, and  
then you could move disk enclosure out of chassis to install or remove the  
necessary 5.25” and 3.5” disk drives.  
2.1.3 Chassis front panel sections  
Refer Figure 2.1 to find system power LED and HDD LED on front bezel;  
power switch and system reset which are behind the door.  
Figure 2.1: Front panel section  
2.1.4 Momentary switch  
Use momentary switch and by way of ATX (PS_ON) function to turn on  
system ATX power supply. Please use system shutdown to turn off system  
power automatic or press momentary switch for more than 5 seconds to turn  
off system power.  
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IPC-611 User Manual  
 
 
2.1.5 Replacing cooling fan and filter  
Refer Figure 2.2 to find location of system cooling fan and filter. Please  
replace system cooling fan if it is defective; replace or clearing filter when  
the dust is too heavy.  
Figure 2-2: Cooling fan & filter  
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A
Exploded Diagrams  
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IPC-611 User Manual  
 
Appendix A Exploded Diagrams  
A.1 IPC-611 Exploded Diagram  
Figure A.1: exploded diagram  
11  
 
 
 
B
Safety Instructions  
 
Appendix B Safety Instructions  
1. Read these safety instructions carefully.  
2. Keep these instructions carefully.  
3. Keep this installation reference guide for later reference.  
4. Follow all instructions.  
5. Clean only with a dry cloth.  
6. Disconnect this equipment from any AC outlet before cleaning. Do not use  
liquid or spray detergents for cleaning. Use a damp cloth.  
7. For pluggable equipment, the power outlet must be installed near the  
equipment and must be easily accessible.  
8. Keep this equipment away from humidity or water.  
9. Put this equipment on a reliable surface during installation. Dropping it or letting  
it fall could cause damage.  
10. The openings on the enclosure are for air convection. Protect the equipment  
from overheating. DO NOT COVER THE OPENINGS.  
11. Make sure the voltage of the power source is correct before connecting the  
equipment to the power outlet.  
12. Position the power cord so that people cannot step on it. Do not place anything  
over the power cord.  
13. Protect the power cord from being walked on or pinched particularly at plug,  
convenience receptacles, and the point where they exit from the apparatus.  
14. All cautions and warnings on the equipment should be noted.  
15. If the equipment is not used for a long time, disconnect it from the power  
source to avoid damage by transient over-voltage.  
16. Never pour any liquid into an opening. This could cause fire or electrical shock.  
17. Never open the equipment. For safety reasons, the equipment should be  
opened only by qualified service personnel.  
18. If any of the following situations arises, get the equipment checked by service  
personnel:  
a. The power cord or plug is damaged.  
b. Liquid has penetrated into the equipment.  
c. The equipment has been exposed to moisture or rain.  
d. The equipment does not work well, or you cannot get it to work according  
to the installation reference guide.  
e. The equipment has been dropped and damaged.  
f. The equipment has obvious signs of breakage.  
19. DO NOT LEAVE THIS EQUIPMENT IN AN UNCONTROLLED ENVIRONMENT  
WHERE THE STORAGE TEMPERATURE IS BELOW -20° C (-4° F) OR  
ABOVE 60° C (140° F). THIS MAY DAMAGE THE EQUIPMENT.  
20. Do not block any ventilation openings. Install in accordance with the  
manufacturer’s instructions.  
21. Do not install near any heat sources such as radiators, heat registers, stoves,  
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IPC-611 User Manual  
 
 
or other apparatus (including amplifiers) that produce heat.  
22. Do not defeat the safety purpose of the polarized or ground plug: A polarized  
plug has two blades with one wider than the other. The wide blade is provided  
for your safety. When the provided plug does not fit into your outlet, consult an  
electrician for replacement of the obsolete outlet.  
23. Only use attachments/accessories specified by the manufacturer.  
24. Use only with a cart, stand, tripod, bracket, or table specified by the  
manufacturer, or sold with the apparatus, When a cart is used, use caution  
when moving the cart/apparatus combination to avoid injury from tip-over.  
25. Unplug this apparatus during lighting storms or when unused for long periods  
of time.  
26. To Reduce The Risk Of Fire Or Electric Shock, Do Not Expose This Apparatus  
To Rain Or Moisture.  
27. Apparatus shall not be exposed to dripping or splashing and objects filled with  
liquids, shall not be placed on the apparatus.  
28. Only used with the battery which specified by manufacturer.  
The sound pressure level at the operator's position according to IEC 704-1:1982 is  
equal to or less than 70 dB (A).  
DISCLAIMER: This set of instructions is given according to IEC 704-1.  
Advantech disclaims all responsibility for the accuracy of any  
statements contained herein.  
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